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| Application of
Sanken vm05 series inverters in bobbiners |
| FA417/418
high-speed suspended-spindle bobbiner is a new type of bobbiner
developed in the recent years in China. It is markedly superior
to supported-spindle bobbiner in spinning stability, consistency
and quality acceptable rate. It is suitable for the pure-spinning
or co-spinning of normal & combed cotton fiber and chemical
fiber. It processes the drawn slivers into roves of different counts
and twist numbers for spinning high-quality yarns. Compared with
traditional bobbiners, this machine has canceled the differential
mechanism, swinging mechanism, direction changing mechanism, shaping
and cone speed variation, etc. It uses industrial control computer
+ PLC + inverter to realize synchronous control. It has canceled
the change gears such as twist, lifting, coiling, tension, shaping
angle, etc., and maintains only drawing change gear. This makes
the mechanism simpler and improves the stability. |
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| In
the whole system, the PLC, inverter and touch screen all achieve
serial communication through RS-485. Siemens S7-200PLC has several
communication modes including Freeport mode. Under this communication
mode, the communication port is controlled completely by the user
program, and the communication protocol is also set by the user.
Under Freeport mode, the relation between PLC and the inverter is
master slave relation. PLC is always at the master position. The
data are transmitted and received in virtue of XMT and RCV commands.
The formats of the commands are:
XMT: XMT TBL, PORT;
RCV: RCV TBL, PORT.
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| PORT
is the communication port of PLC and TBL is the data storage region.
The first bit of TBL is the length of the data to be transmitted.
The first bit and the last bit of RCV command are the set starting
bit and ending bit respectively.
Under Freeport mode, the communication port must be initialized
before the communication command to set the communication speed,
check bit, stop bit and communication mode, and to designate the
special registers in communication aspect. These settings must be
confirmed to be consistent to those of the inverter.
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The communication commands of Sanken vm05 series
inverters are: |
| Starting
bit + inverter number + command bit [+data+ [+check] and + ending
bit
Among the above, those inside the [] are optional parts. Please
confirm if the parameter settings need additional check and if the
commands need data available.
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| The
parameters are set through the man-machine interface to achieve
the control to the Sanken vm05 series inverters and to achieve the
following functions of the inverters:
1. Control function: operation, stopping, failure resetting, etc.
2. Monitoring function: frequency setting, frequency read-out, output
voltage, current, etc.
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| Examples of PLC programs: |
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1. Initialization program
NETWORK 1 // initialization
//initialization
LD First_Scan_On
//communication initialization port 1; 9600bps; 8bit
odd check; free communication
MOVB 16#C9, P1_Config
//initialization RCV
MOVB 16#B0, P1_Ctrl_Rcv
//ending character (0D)
MOVB 16#0D, P1_End_Char
//idle line time 255ms
MOVW +255, P1_Idle_Time
//receive up to 20 characters
MOVB 20, P1_Max_Char
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2.
Inverter operation command
//operation command
LD Always_On
//length of command 6bits
MOVB 6, VB100
//initial bit (*)
MOVB 16#2A, VB101
//inverter number (01)
MOVB 16#30, VB102
MOVB 16#31, VB103
//command word (P)
MOVB 16#50, VB104
//check sum
MOVB 16#65, VB105
//ending character
MOVB 16#0D, VB106
//transmission command
XMT VB100, 1
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| Note:
In case that the program needs to be interrupted to verify if the
commands are executed correctly or if the command for reading data
requires, refer to Sanken vm05 manual and PLC manual for the details. |
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